ASTM Bollard Standards: A Complete Guide to Crash Testing Requirements

ASTM bollard standards define the certification requirements and testing protocols necessary for federal facility compliance and DoD installation approval. Professional specification requires understanding the regulatory framework, procurement implications, and coordination requirements for secure facility design.

Current ASTM protocols replaced legacy Department of State K-ratings to provide enhanced documentation standards and expanded vehicle class testing for comprehensive threat assessment.

 

In This Article

  • Technical specifications for ASTM F2656’s six-vehicle testing protocol and F3016’s surrogate vehicle methodology
  • DoD Anti-Ram Vehicle Barrier List inclusion criteria and quarterly update process
  • K-rating to ASTM standard conversion guidance for legacy specifications
  • ASTM testing methodology requirements and standard evolution

 

ASTM F2656 Testing Framework

ASTM F2656 establishes the testing methodology for vehicle security barriers using six standardized vehicle classes to simulate diverse threat scenarios.

Specification ASTM F2656 Requirements
Test Vehicle Classes Six vehicle classes: SC (Small Car), FS (Full-size Sedan), PU (Pickup Truck), M (Medium-duty Truck), C7 (Class 7 Cabover), H (Heavy Goods Vehicle)
Vehicle Weights by Class SC: 2,430 lbs, FS: 4,630 lbs, PU: 5,070 lbs, M: 15,000 lbs, C7: 15,873 lbs, H: 65,000 lbs
Test Speeds Light vehicles (SC, FS, PU): 30, 40, 50, 60 mph; Heavy vehicles (M, C7, H): 30, 40, 50 mph
Rating Designations M30, M40, M50; plus other class ratings
P1 Penetration Limit ≤ 3.3 feet (1 meter)
P2 Penetration Limit 3.3-23 feet (1-7 meters)
P3 Penetration Limit 23.1-98.4 feet (7-30 meters)
Testing Facility ASTM accredited facilities
Certification Validity Remains valid unless the standard is updated or the product is modified

 

ASTM F3016 Testing Protocol

ASTM F3016 defines testing procedures for low-speed vehicle impact scenarios using a standardized surrogate vehicle to ensure consistent test conditions.

Specification ASTM F3016 Requirements
Test Vehicle Classes Single class: 5,000 lbs surrogate vehicle
Vehicle Weights by Class 5,000 lbs
Test Speeds 10, 20, 30 mph
Rating Designations S10, S20, S30
P1 Penetration Limit ≤ 1 foot (0.3 meters)
P2 Penetration Limit 1–4 feet (0.3–1.22 meters)
P3 Penetration Limit Not applicable
Testing Facility ASTM accredited facilities
Certification Validity Remains valid unless the standard is updated or the product is modified

 

Department of State K-Rating Legacy

Historical K-ratings established the foundation for modern ASTM testing but lack the comprehensive documentation and vehicle class diversity of current standards.

Specification Legacy K-Ratings
Test Vehicle Classes 15,000 lbs medium-duty truck
Vehicle Weights by Class 15,000 lbs
Test Speeds 30, 40, 50 mph
Rating Designations K4, K8, K12
L1 Penetration Limit ≤ 3.3 feet (1 meter)
L2 Penetration Limit ≤ 20 feet (6.1 meters)
L3 Penetration Limit ≤ 50 feet (15.2 meters)
Testing Facility DoS approved facilities
Certification Validity Retired standard

Note: While penetration limits were not part of the original K-rating definition, some specifications used L-ratings (L1, L2, L3) to indicate post-impact vehicle intrusion.

 

Federal Compliance Framework

DoD Anti-Ram Vehicle Barrier List Requirements

The Department of Defense maintains an approved list of tested barriers that meet stringent performance criteria for military installations and federal facilities.

List Inclusion Criteria:

  • ASTM F2656 or ASTM F3016 certification from an accredited testing facility
  • Complete test documentation with verified impact results
  • Verification of vehicle specifications and speed measurement accuracy
  • Post-impact assessment confirming barrier integrity and penetration measurements

Quarterly Update Process: 

The DoD list receives updates in January, April, July, and October, requiring manufacturers to submit complete test reports one month prior to publication dates.

 

Regulatory Transition Guidance

K-Rating to ASTM Conversion

Legacy Standard Modern Equivalent
K4 (15,000 lbs @ 30 mph) M30
K8 (15,000 lbs @ 40 mph) M40
K12 (15,000 lbs @ 50 mph) M50

 

ASTM Testing Methodology Requirements

ASTM F2656 testing employs standardized procedures to ensure consistent and reliable barrier performance assessment across different manufacturers and testing facilities.

Testing Protocol Standards:

  • ASTM F2656 requires standardized vehicle configurations with specific weight requirements for each vehicle class
  • Penetration distances are measured from the barrier face to the vehicle’s leading edge after impact
  • Testing must use single-specimen impact methodology with no pre-damaged barriers
  • Complete documentation is required for valid certification

Standard Evolution and Compliance: 

ASTM F2656 has evolved through multiple versions (F2656-07, F2656-15, F2656-18, F2656-20) with significant changes to measurement reference points and testing procedures. Earlier versions measured penetration from the barrier’s backside, while current standards measure from the leading edge of the impacted barrier face.

Facility and Vehicle Requirements:

  • Testing facilities must meet ASTM accreditation requirements
  • Test vehicles must comply with exact ASTM specifications without modifications
  • Any deviation from standardized vehicle configurations invalidates test results

This methodology ensures that certified barriers provide consistent protection levels regardless of manufacturer, with testing procedures designed to simulate real-world vehicle impact scenarios under controlled conditions.

 

Barrier1 Systems ASTM Compliance

Barrier1 Systems offers a broad range of ASTM F2656 and F3016-certified bollards, including our Set & Pour, Shallow Mount, Super Shallow Mount, and Manual Retractable models, all manufactured in North Carolina. Select models are included on the DoD Anti-Ram Vehicle Barrier List. As a GSA contract holder utilizing patented vehicle barrier technology, we provide specification support and engineering coordination for government agencies, military installations, and commercial clients. Contact our technical specialists for project-specific certification documentation and installation requirements.

Contact Us About Our ASTM-Certified Bollard Collection

 

Sources