Barrier Gate Arm Replacement Solutions

ASTM-Certified Arms Designed for Seamless System Retrofits

Barrier1 Systems’ standard barrier arm products provide reliable replacement solutions for damaged or outdated barrier systems while maintaining ASTM F2656 crash ratings. Our engineered barrier arms leverage existing infrastructure to minimize facility downtime and ensure continued security performance without costly foundation reconstruction.

Barrier Arms for Replacement Applications

Product Operation Crash Rating Span Range Foundation Best For
Avenger M50 Manual Swing Manual ASTM F2656 M50-P3 14'-34' Uses existing 6" pads Replacing worn swing mechanisms
Avenger M50 Manual Drop/Swing Manual ASTM F2656 M50-P3 14'-24' Uses existing 6" pads Dual-function replacement needs
Avenger M50 Electric Drop Electric ASTM F2656 M50-P3 14'-24' Uses existing 6" pads High-volume entrance replacements
Phantom M50 Electric Drop Electric ASTM F2656 M50-P2 12'-16' Uses existing 42" foundation In-ground system replacements
Hellfire M50 Swing Kit Manual ASTM F2656 M50-P3 14'-34' Mounts to concrete barriers Temporary replacement solutions

Technical Specifications & Compatibility

Critical infrastructure facilities require replacement solutions that maintain security performance while minimizing operational disruption. The following specifications address compatibility requirements and retrofit considerations for existing barrier systems.

Foundation Compatibility:

  • Surface-Set Systems: Avenger series barriers integrate with existing 6” concrete pad installations without modification. Standard mounting patterns accommodate most surface-set barrier foundations.
  • In-Ground Systems: Phantom M50 barriers utilize existing 42” in-ground foundations, preserving structural investment and avoiding excavation costs.
  • Kit-Based Solutions: Hellfire series barriers mount to existing concrete barriers or jersey blocks, providing replacement options without permanent foundation requirements.

System Integration Requirements:

  • Power Supply Compatibility: Electric replacements maintain standard power requirements: Avenger Electric (208/220/230V single-phase 30A & 110V 20A) and Phantom (208/220/230V 1-phase 20A & 110V 20A). Existing electrical infrastructure typically requires no modification.
  • Control System Integration: All barrier arms integrate with existing access control platforms, including card readers, keypads, trigger loops, and PLC systems. Programming adapts to current operational protocols.
  • Installation Timeline:Most manual barrier replacements are complete in 4 to 6 hours. Electric barrier replacements typically require 1 to 2 days, depending on existing system complexity and integration requirements.

Compliance & Certifications

All Barrier1 Systems barrier arms maintain original security certifications and federal compliance requirements when used as replacement solutions. Our products ensure uninterrupted security performance throughout the replacement process.

ASTM F2656 Crash Testing
Standard barrier arms maintain identical ASTM F2656 crash ratings when used as replacements. The M50 rating stops 15,000-lb vehicles at 50 mph, and certified penetration distances match existing security protocols.
DoD Approval
Avenger series barriers maintain full DoD Anti-Ram Vehicle Barrier List approval status, ensuring compliance with federal security requirements for high-risk facilities.
Buy American Act
All barrier arms manufactured in Greensboro, North Carolina meet Buy American Act requirements. GSA contract availability streamlines procurement and ensures federal compliance for government facilities.

Retrofit Assessment & Support

Proper replacement planning ensures minimal facility downtime while maintaining security integrity. The following assessment process addresses common retrofit challenges and implementation requirements.

Site Compatibility Assessment

Proper replacement planning ensures minimal facility downtime while maintaining security integrity. The assessment process addresses common retrofit challenges and implementation requirements.

Installation Planning

Installation planning aligns retrofit requirements with operational needs, ensuring barrier replacement is executed with minimal disruption to security and site operations.

Foundation Evaluation

Technical assessment of existing concrete condition, mounting pattern verification, and structural integrity analysis to confirm replacement compatibility.

Power Supply Analysis

Existing electrical infrastructure evaluation, including voltage verification, circuit capacity assessment, and UPS backup system compatibility.

Operational Requirements

Traffic volume analysis, access control integration needs, and security protocol matching to specify an appropriate replacement barrier.

Timeline Coordination

Installation scheduling coordinated with facility security requirements and operational constraints to minimize access disruption.

Infrastructure Preparation

Site preparation requirements, including foundation cleaning, electrical connection verification, and control system integration planning.

Documentation Updates

Updated compliance documentation, warranty coverage, and maintenance schedule provisions for replacement barriers.

Replacement Application Guide

Each facility replacement presents unique considerations regarding downtime, cost, and performance requirements. The comparison below highlights key factors for replacement decision-making using standard Barrier1 products.

Consideration Surface-Set Replacement In-Ground Replacement Kit-Based Replacement
Foundation Work Uses existing 6" pads Uses existing 42" foundation Mounts to concrete barriers
Installation Time 4–6 hours 1–2 days 4–6 hours
Power Requirements 208/220/230V single-phase 30A & 110V 20A;
Manual models require no power
208/220/230V single-phase 20A & 110V 20A;
Manual models require no power
Manual only; no power required
Security Downtime 4–6 hours 8–16 hours 4–6 hours
Best Applications Worn surface-mounted systems Failed in-ground systems Temporary replacement needs

Fast Protection Without the Wait

Customer testimonials

GSA logo

GSA CONTRACT HOLDER

Barrier1 is a certified General Services Administration (GSA) contract holder, enabling us to work with any government agency.

ASTM logo

ASTM CERTIFIED

Our products and designs adhere to procedures and standards approved by the American Society for Testing and Materials (ASTM).

Made in USA mark

PROUDLY AMERICAN MADE

Manufactured in Summerfield, NC, our full line of bollards, barriers, and arms reflects our dedication to quality and American craftsmanship.

Frequently Asked Questions

Barrier1 barrier arms maintain identical ASTM F2656 crash ratings when correctly installed as replacements.

Barrier1 Systems’ replacement gate arms utilize compatible infrastructure where possible. Surface-set barrier arms require 6-inch concrete pads and, depending on the model, electrical conduits. In-ground replacements may need full 42-inch foundations. Most existing power supplies and control systems remain compatible.

Most manual barrier replacements are completed in 4 to 6 hours. Electric barrier replacements typically require 1 to 2 days, including control system integration and testing. Individual timelines will ultimately vary depending on the system complexity and site conditions.

Complete ASTM certification, DoD approval verification, and Buy American Act compliance documentation are provided with all relevant barrier deliveries. GSA contract pricing is available for federal facilities.

Barrier1 Systems barriers maintain compatibility with most existing card readers, keypads, trigger loops, and PLC control systems. In most cases, programming adapts to current operational protocols without system replacement. Pre-replacement assessment will determine if our barriers comply with a specific facility’s existing systems.

Need compatibility assessment for your existing barrier system?

Contact our technical specialists at (336) 617-8478 for site evaluation and replacement planning specific to your facility requirements.

Technical Support & Specifications

Barrier1 Systems manufactures its line of crash-rated arm barriers in Greensboro, North Carolina, and its bollard products in Summerfield, North Carolina. The company’s complete portfolio includes high-security bollards, safety bollards, net barriers, wedge barriers, drop and swing arms, and crash beams. These products meet Buy American Act requirements for federal procurement and support domestic manufacturing.

Our technical specialists provide project-specific guidance on replacement compatibility, retrofit planning, and installation requirements to ensure successful facility upgrades with minimal operational disruption.

Contact our technical specialists at (336) 617-8478 for compatibility assessment, replacement specifications, and GSA contract pricing.